Programs

Preventive and Predictive Maintenance

COURSE OBJECTIVES:

This course will enable maintenance and operation personnel to manage maintenance activities in accordance to maintenance policies and available facility equipment and resources. In this short course, participants will learn and comprehend advanced maintenance management techniques and practices. This includes: maintenance planning & management, maintenance strategies, repair, inspection, fault diagnosis, preventive maintenance, predictive condition-based maintenance.

WHO SHOULD ATTEND?

Maintenance and Operation Engineers, and production line managers.

Course Outlines:

Maintenance Introduction:

Maintenance definition

Maintenance goals and objectives

Maintenance policies and strategies

Maintenance planning and management

Preventive Maintenance (PM):

PM action plan pattern

Maintenance procedures

Maintenance tasks and frequencies

Element of maintenance cost

Size of maintenance labor force

Annual downtime cost losses

Maintenance resource profile

Annual PM plan

Monthly PM plans

Establish Scheduling

Availability and reliability

Predictive Maintenance (PdM):

PdM Definition

PdM focuses

Advantages and disadvantages

Plant equipment classification

Condition based management

Condition based trend

Condition based maintenance process

PdM planning

PdM techniques

Oil analysis

Wear analysis

Vibration analysis

Thermography

Ultrasonic

Electronic signature analysis

Industrial video scope

Key performance indicators (KPI) for preventive and predictive maintenance

By the end of this course trainees will be able to:

• Define maintenance and maintenance management.
• Classify the different maintenance policies.
• Practice maintenance planning and scheduling.
• Apply the latest concepts and techniques required for managing or supervising a maintenance unit.
• Develop skills on resource management.
• Examine the organizational, human and operational considerations for effective and cost-efficient maintenance work.
• Acquire knowledge about repair, inspection, and diagnosis
• Identify Pdm techniques.
• Learn KPI as a continuous improvement tools.
• And more ……….

Training Environment

• Power-Point presentation
• Handouts
• User group discussions and practices on case studies
• Activities
• Quizzes