Maintenance Planning and Control
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- Maintenance Planning and Control
Programs
January 24, 2024
Course Visits: 1,616
20 Hours
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Day1
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l Module1: Maintenance Introduction o  Maintenance definition o  Maintenance goals and objectives o  The role of maintenance in organization productivity o  Maintenance vision and mission o  Maintenance policies and strategies o  Maintenance planning and management o  Group Quiz "Maintenance Policies"  l Module 2:Preventive Maintenance (PM): o  PM action plan pattern o  Maintenance procedures o  Maintenance tasks and frequencies o  Element of maintenance cost o  Size of maintenance labor force o  Annual downtime cost losses o  Maintenance resource profile o  Annual PM plan o  Monthly PM plans o  Availability and reliability o  Group Workshop "Centrifugal Pump PM planning" Â
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Day 2 |
·        Module 3:Predictive Maintenance (PdM):
o  PdM focuses o  Advantages and disadvantages o  Plant equipment classification o  Condition based management o  Condition based trend o  Condition based maintenance process o  PdM planning o  PdM techniques. o  Group Quiz "Rotating equipment fault detection"   o  Module 4 : Maintenance Work Management: o  Introduction o  Work request o  Work order (type, priority, status, cycle, forms) o  WO life cycle o  WO preparation o  WO scheduling o  Flow of work requests o  Determination of priority o  WO execution and close out o  Activity  ·        Discussion Session "Concepts and techniques for effectively planning, scheduling and controlling maintenance activities". Â
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        Day 3 |
o  Module 5 : Maintenance Planning and Scheduling:
o  Planning fundamentals o  Equipment identification structures o  Structures for planning o  Work planning and control o  Master schedule o  PM tasks clarifications and intervals o  Maintenance level and cost optimization o  Scheduling process
o  Activity ; Case Study "PM planning"
o  Repair, inspection, and diagnosis o  Failure prevention o  Maintenance policy calculation /optimization o  Failure modes, effects and consequences. o  Root cause analysis for optimized maintenance tasks o  Root cause analysis objective, purpose and effectiveness. o  Reliability Centered Maintenance RCM
–         Group Quiz "RCFA" Â
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  Day 4 |
o  Objective o  Layout o  Content
–       Activity
o  What is CMMS / EAM. o  Business drives and benefits o  ISO requirement o  Benefits of CMMS o  EAMS/CMMS Functions o  CMMS Life cycle –       Group Quiz Â
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  Day 5 |
o  Preface and introduction. o  Performance measure and level o  Objective and purpose o  KPI as a tool of continuous improvement o  KPI selection o  Preventive maintenance KPI o  Predictive maintenance KPI o  TPM KPI o  RAM and OEE o  Effective KPI implementation o  Benchmarking
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