Maintenance Planning and Control
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- Maintenance Planning and Control
Programs
September 13, 2025
Course Visits: 3,107
20 Hours
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Day1
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l Module1: Maintenance Introduction o Maintenance definition o Maintenance goals and objectives o The role of maintenance in organization productivity o Maintenance vision and mission o Maintenance policies and strategies o Maintenance planning and management o Group Quiz "Maintenance Policies"
l Module 2:Preventive Maintenance (PM): o PM action plan pattern o Maintenance procedures o Maintenance tasks and frequencies o Element of maintenance cost o Size of maintenance labor force o Annual downtime cost losses o Maintenance resource profile o Annual PM plan o Monthly PM plans o Availability and reliability o Group Workshop "Centrifugal Pump PM planning"
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Day 2 |
· Module 3:Predictive Maintenance (PdM):
o PdM focuses o Advantages and disadvantages o Plant equipment classification o Condition based management o Condition based trend o Condition based maintenance process o PdM planning o PdM techniques. o Group Quiz "Rotating equipment fault detection"
o Module 4 : Maintenance Work Management: o Introduction o Work request o Work order (type, priority, status, cycle, forms) o WO life cycle o WO preparation o WO scheduling o Flow of work requests o Determination of priority o WO execution and close out o Activity
· Discussion Session "Concepts and techniques for effectively planning, scheduling and controlling maintenance activities".
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Day 3 |
o Module 5 : Maintenance Planning and Scheduling:
o Planning fundamentals o Equipment identification structures o Structures for planning o Work planning and control o Master schedule o PM tasks clarifications and intervals o Maintenance level and cost optimization o Scheduling process
o Activity ; Case Study "PM planning"
o Repair, inspection, and diagnosis o Failure prevention o Maintenance policy calculation /optimization o Failure modes, effects and consequences. o Root cause analysis for optimized maintenance tasks o Root cause analysis objective, purpose and effectiveness. o Reliability Centered Maintenance RCM
– Group Quiz "RCFA"
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Day 4 |
o Objective o Layout o Content
– Activity
o What is CMMS / EAM. o Business drives and benefits o ISO requirement o Benefits of CMMS o EAMS/CMMS Functions o CMMS Life cycle – Group Quiz
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Day 5 |
o Preface and introduction. o Performance measure and level o Objective and purpose o KPI as a tool of continuous improvement o KPI selection o Preventive maintenance KPI o Predictive maintenance KPI o TPM KPI o RAM and OEE o Effective KPI implementation o Benchmarking
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